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Orbis Laboratory Jaw Crusher
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Industry Leading Jaw Crushers
Our Orbis range consists of dual action fine crushers designed by experts with decades of experience in sample preparation.
The efficiency of the dual action jaws allows for samples to be reduced by up to 55 times their original size. With large mining customers in mind, our flagship OM100 was designed to take drill core samples down to 2 mm in a single pass.
Orbis crushers are used by commercial labs and mining companies globally. With a proven ability to crush samples faster and accurately, Orbis is a popular choice for preparing gold samples for photon assay.
Large Dual Action Jaws
Most jaw crushers are designed so that a single moving plate crushes samples against a fixed plate. Our dual moving plates dramatically increase crushing efficiency and yields. Wear plates can be rotated for additional life. The flagship OM100 crusher is large enough to take up to 15kg of sample.
LIMS Connectivity
Orbis crushers are designed to be fully integrated with your LIMS, to improve sample tracking, increase automation and reduce operator error. Sample weights and split parameters can be directly imported into the system’s PLC, removing the requirement for manual data entry.
Automated & Accurate Sample Splitting
Orbis crushers feature both Rotary Sample Dividers (RSD) and Linear Sample Dividers (LSD) options. Splitting can be automated with the addition of a PLC controlled smart unit. Samples are weighed, which then allows the system to perform an automated split. Smart systems can be set up in dual configurations, with one central unit controlling two crusher/splitting units.
Robust and Safe Design
Our crushers were designed to withstand harsh mining conditions, processing high volume of samples around the clock. Maintenance is quick and easy by design, to ensure maximum uptime for laboratories of all sizes. Ergonomics can be improved through the addition of a sample lifting accessory.
OM100 Crusher
The Orbis OM100 is a dual action fine jaw crusher that will reduce samples from up to 110mm top size to as low as 90% passing 2mm in a single pass. The OM100 is designed to crush larger samples including core to minus 2mm in a single pass, greatly improving efficiency. It is available as a stand-alone crusher or with a rotary or linear sample divider.
Main Features:
- Large 400mm dual action jaws for faster processing times
- Jaws can be easily adjusted and can be reversed for long life
- Front loading hopper that holds up to 15kg of sample
- 110mm sample can be crushed to 2mm in a single pass
- 7.5kw motor for added power and torque
- Easy to clean and maintain
- Enhanced safety features
- Customised sample collection such as jars for Photon Assay
OM50WM Crusher
The Wide Mouth crusher has a 7.5kw motor and 400mm wide jaws adding both power and up to 25% faster processing times.
Capable of achieving up to 90% passing 2mm in a single pass the OM50 WM is a reliable and robust crusher that will meet all of your fine crushing needs. The OM50 WM is available as a stand-alone crusher or with a rotary or linear sample divider.
Main Features:
- Large 400mm dual action jaws for faster processing times
- Jaws can be easily adjusted and can be reversed for long life
- Front loading hopper that holds up to 10kg of sample
- 70mm sample can be crushed to 2mm in a single pass
- 7.5kw motor for added power and torque
- Easy to clean and maintain
- Enhanced safety features
- Customised sample collection such as jars for Photon Assay
OM50 Crusher
Capable of achieving up to 90% passing 2mm in a single pass the OM50 is a reliable and robust crusher that will meet all of your fine crushing needs. The OM50 is available as a stand-alone crusher or with a rotary or linear sample divider.
Main Features:
- Large 300mm dual action jaws for faster processing times
- Jaws can be easily adjusted and can be reversed for long life
- Front loading hopper that holds up to 10kg of sample
- 70mm sample can be crushed to 2mm in a single pass
- 5.5kw motor for added power and torque
- Easy to clean and maintain
- Enhanced safety features
- Customised sample collection such as jars for Photon Assay
OM25 Crusher
Mining-Proven Crushing, Now in a Smaller Footprint
Orbis is bringing its proven double-action jaw crushing technology beyond the mining industry, making this high-performance crushing concept available to a much broader range of laboratories and industrial applications.
Designed for industries including cement, construction materials, environmental and recycling, geology and metallurgy, and glass and ceramics, the new Orbis crusher combines powerful size reduction with simple and reliable operation.
At the heart of the crusher is Orbis’ unique double-action jaw design, where both jaws move simultaneously. Unlike conventional single-toggle jaw crushers, this technology provides an exceptional reduction ratio of up to 35:1 in a single pass.
The double-action crushing mechanism also provides smooth, low-vibration operation while significantly reducing the risk of material blockage, resulting in faster and more reliable sample preparation.
Key Advantages
- Up to 35:1 reduction ratio in a single pass
- Unique double-action moving jaw technology
- Smooth operation with minimal vibration
- Reduced risk of sample blockage
- Fast and efficient sample size reduction
- Mining-proven technology adapted for a wider range of laboratory applications
Main Features:
- Dual action jaws for faster processing times
- Jaws can be easily adjusted and can be reversed for long life
- Front loading hopper that holds up to 5kg of sample
- 70mm sample can be crushed to 2mm in a single pass
- 5.5kw motor for added power and torque
- Easy to clean and maintain
- Enhanced safety features
- Customised sample collection such as jars for Photon Assay
The crushing performance developed for demanding mining applications — now available for your industry.
| OM100 | OM50 WM | OM50 | OM25 | |
|---|---|---|---|---|
| Motor power | 7.5kW, 3 phase | 7.5kW, 3 phase | 5.5kW, 3 phase | 5.5kW, 3 phase |
| Maximum input lump size | 110mm | 70mm | 70mm | 70mm |
| Product size | -2mm passing up to 90% (sample size dependent) | -2mm passing up to 90% (sample size dependent) | -2mm passing up to 90% (sample size dependent) | -2mm passing up to 90% (sample size dependent) |
| Jaw width | 400mm | 400mm | 300mm | 200mm |
| Hopper capacity | 15kg | 10kg | 10kg | 5kg |
| Wear Plates | High or Low Chrome | High or Low Chrome | High or Low Chrome | High or Low Chrome |
| Dust extraction | 50mm Dust Outlet | 50mm Dust Outlet | 50mm Dust Outlet | 50mm Dust Outlet |
| Weight | 1200kg | 850kg | 750kg | 700kg |
| Product Dimensions – Width × Depth × Height (mm) | 808 × 1006 × 1393 | 808 × 1006 × 1293 | 708 × 1006 × 1293 | 608 × 1006 × 1293 |
| Shipping Dimensions – Width × Depth × Height (mm) | 1400 × 1200 × 1590 | 1400 × 1200 × 1590 | 1400 × 1200 × 1590 | 1400 × 1200 × 1590 |
Options
- RSD or LSD sample splitters, with the option of smart automated PLC control. Single or duplicate
sample split options. - Smart systems can be configured to include 1 or 2 crushers, controlled by a central cabinet and
weigh station(s). - Sample lifters for transferring each sample into the jaw crusher hopper.
- Customised sample collection options such as photon assay jars.